Custom Comicon Armor

Recreating my Favorite Video Game character

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Background

Genji is the cyborg/ninja character from the 2016 game, “Overwatch.“ I knew I wanted to go to NYC comic-con dressed as him, which meant I would have to design and build his intriquate armor.

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Design

First, I had to design paper templates using 3D models found online. This involved hours upon hours of cutting pieces of cardstock and shapping them into armor on a mannequin.

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The templates were then transferred to EVA foam . (The Same stuff gym mats are made of)

EVA foam is inexpensive, maluable, and easily glued together. The process of forming the armor took about two months.

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Multi-tasking

When my friend mentioned that he would be going as McCree, a cowboy character from the same game, I offered to make his armor and robotic arm. Before I knew it, I had 2 costumes to make.

 
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Painting

Next, the armor needed painting. Genji’s armor has 3 different metal colors, and a white gloss color.

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Finishing touches

I used black, brown, and silver paint to add scratches and weathering to the armor. There was one last detail needed to finish the costume: Genji’s suit is covered in glowing green components. To simulate this, I used fluorescent green acrylic sheets, which glow in most lighting.

 
 
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The Big Reveal

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 It looked just as I’d hoped it would! The only thing left for me to do was finish McCree’s robotic arm.

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McCree’s arm was made from a costume glove and EVA foam.

I made the skull bracer from foam, using my friend’s arm as a template. I then made articulating robot fingers using leftover small pieces of foam.

 

Comic-Con Was a success! lots of overwatch fans asked us for pictures, and I even met peter griffin!